Tuesday, February 28, 2012

The Not So Silence of the Starter

Well, at last the solenoid arrived! Along with the slightly less important, new hand grips. After ripping the package open, I went straight to my "workshop" and attached the new solenoid. It was smooth sailing attaching all the wires and bolts. After everything was ready I turned the key, pressed the power...... and nothing, not even a click from the new solenoid. I figured the issue must be in the wiring, so I traced the wire all the way until it split into two paths one to the starter the other to the clutch!! I realized I have to squeeze the clutch to start the bike!!! I tried it this was and the solenoid click!! But still not starter, at this point I walked off annoyed.
The next day I came back to the bike refreshed and realized the starter motor had no negative current, so for a test I placed it on the engine case, pressed the button, and.... IT FIRED!!!
 The new solenoid waiting to be installed.
 Nice new hand grips, half waffle grip.
 The backs.
 Experimenting with possible paint ideas, of black and white. The whole tank would be black except where the tape is, with white pin strips.
 How I think it would connect to the side cover.
Thanks to my friend Brien, toying with the idea of a nice Union Jack on one of the side covers.

Wednesday, February 22, 2012

Beginning the "Make Over"

It's been a while, sadly I'm still waiting on the solenoid to come in, however I have not been idle. The gas tank was completely stripped of paint, no pictures because my camera was dead at the time. Now it has a coat of primer, and I'm starting to fix the dents.
 primer on the gas (petrol) tank.

 Also side cover primed for a colour test.
 I'm thinking a dark silver grey could be quiet nice. Thoughts from everyone (all 5 of you) would be great.
 First layer of dent fixer putty stuff.
Way more dents than I originally saw.

Saturday, February 11, 2012

Work work work

So recently I have been extremely busy, sadly not working on my motorcycle. However the starter did arrive, and ran when I bypassed the solenoid, so it looks like the solenoid is also dead. So that's on the up coming shopping list. This brings us to what I've been doing lately, working, this motorcycle is eating my money. So I thought I'd put together a budget so far.

Part                                Cost in dollars
Suzuki GS450               550.00
Manual                          38.95
Paint Stripper 1             9.84
Battery                          131.22
Paint Stripper 2             8.47
Babcock's service         14.95
Starter Motor                50.00
Clutch Lever                12.99
Front Break Lever       14.95
Total                             831.37

Friday, February 3, 2012

Handlebars

So while waiting for the new starting motor to arrive, I have not been slacking off. I managed to attach the new clutch control, after about two hours of frustration. I also had to take both hand grips off, the left one came off with little issue, however I the throttle grip had to be cut off.
 Home made tool, made out off a coat hanger, used for removing grips
 The top is the new clutch control, bottom is the old one, you can see the difference, now both levers match
 Left had grip, about ready to come off
 New front brake on, still need to attach the brake line, and bleed the hydraulic system.
 one grip off, could be reused, but I'll probably just buy new ones.
 End off the grip, seriously dirty
 Inside of the grip, pretty nasty
Lastly the handlebar itself, with all the glue still on, really could do with a clean

Tuesday, January 31, 2012

Sam, the Champoin of Ebay

Two days in a row?? Yes, basically I'm amazing! Anyway this is just a quick update, after speaking with the "Wise Man of the North" my grandpa, I discovered I had tested the starter incorrectly. Armed with this information I was able to test the starter and discover.... it is broken. But at least I know now.
How did one such, smart, young, and attractive lad as you test something wrong? I hear you say, well I'll tell you.
To bypass the solenoid, you have to hook the positive battery cable to the connect point on the starter, and touch the negative to any where on the starter's case. When I originally tested it I did not touch it with the negative, and therefor nothing happened. However this time when I tested it, sparks flew everywhere, smoke billowed from the wire, and the starter, well it still didn't start.
So I ordered a new, one from Ebay, thus making me the Champion of Ebay!
Hopefully it'll arrive quickly and the solenoid will work and the battle of the electrics will have been won.

Monday, January 30, 2012

Progress?

Once again I have fallen behind on the updating this blog, sigh it's much harder than it should be. Well anyway I spend the last few days working on my bike, some of this has been successful and some.... not so much.
At last the battery problem has been sorted!!!! I ended up taking it to a mechanic and had them charge and check it. They said it was A-okay, so ready for disappointment I took it home connected it, turned the key and THERE WAS LIGHT!!
However this brought into light the next, and current problem, the starter still wouldn't turn over. I've spend the last few hours with a multimeter checking for voltage, and with the help of my loving parents, narrowed down the issue to. 1) The solenoid is not working, this now appears to be the least likely option. 2) The starting motor is dead, the more likely and more expensive option.
The issue is I have no real way of checking which one it is. So a call to my grandfather, will be needed, he builds and races single seater racing cars.
On a happier and more photographic note, at last I got paint stripper that works!!! yay!!
 Here you have a glimpse of pre good paint stripper tank.
 And a side view of the gas (petrol in case my grandpa ever reads this) tank
 The new paint stripper has been applied
 Its wonders already visible, it literally bubbles the paint right off


 And ready to be removed!! how exciting, well more exciting than watching paint dry at least.
ps. I won the auction, and it arrived, now I can have a working front brake!
pps. I also won a second auction that arrived, but i haven't gotten round to photographing it yet.

Thursday, January 12, 2012

Quick Post

So it's been a couple days, and just so I don't get out of the habit of posting I'm doing a quick update.
The last thing i was working on was the handlebars, and because of the state of the front break fluid well, I decide to try and get a new one. As luck would have it I found one one ebay for 12.99!! What a deal and even more luckily I won the auction! YAY ME!! So now I play the waiting game, I'll probably do more work stripping the gas tank or maybe fight with the battery.
That's it for now